Hundreds of thousands of car seats pulled: What parents need to know now

You buckle your child in every day trusting it’s safe. Now, a massive recall is changing that for hundreds of thousands of families.

Evenflo has announced a recall of more than 324,000 Revolve360 Slim car seats after U.S. safety officials warned that loose headrest foam could pose a choking hazard. The National Highway Traffic Safety Administration (NHTSA) issued the notice on September 30, 2025. No injuries have been reported.

Related: Thousands of baby and kids’ items sold on Amazon recalled—here’s what parents need to know

What’s affected

This is a large—but specific—recall. Not every Evenflo seat is impacted.

• Products: Evenflo Gold Revolve360 Slim and Revolve360 Slim
• Manufacture dates: December 1, 2022 – December 8, 2024
• Hazard: The foam inside the headrest is not properly secured. Children may be able to pull off small pieces, creating a choking risk.
• Quick check: Look for the white manufacturer label on the side or base of your seat or use the NHTSA recall tool.

How to check your seat

Flip the seat around and look for the white manufacturer label—typically found on the side or base. This shows the model name and manufacture date. If your seat is a Revolve360 Slim or Gold Revolve360 Slim made between 12/1/2022 and 12/8/2024, it’s included in the recall.

Can’t find the label? Use the Evenflo recall page or the NHTSA recall tool to enter your model number for instant confirmation. Evenflo also posts sample photos online so you can see exactly where to look.

What to do now

Here’s the good news: You don’t need to stop using the seat entirely, and the fix is free.

• Do not remove the foam yourself. Continue using the seat but monitor your child to make sure no pieces come loose.
• Wait for your repair kit. Evenflo will mail affected customers special tape and installation instructions to secure the foam.
• Watch for letters. Notification letters are expected to arrive by October 31, 2025.
• Need help sooner? Call Evenflo customer service at 1-800-233-5921 for guidance.

Why choking hazards matter

Toddlers are naturally curious and may pick at anything within reach—including their car seat. Loose foam poses a small but real risk, and prevention is key. If you think your child may have ingested part of the foam, contact your pediatrician right away.

How to handle any recall: A parent’s guide

Car seat recalls can feel overwhelming, but most are straightforward to fix. Safety experts recommend:

• Register new gear. Always send in the registration card or sign up online so the manufacturer can reach you directly.
• Check recalls twice a year. The NHTSA website keeps an updated database. You can search by brand, model, or VIN (for cars).
• Act, don’t panic. Most recalls involve simple repairs or kits mailed to your home, and many allow you to continue safe use until fixed.
• Share the info. Tell grandparents, babysitters, and daycare providers if they use the same gear.

For more, see the NHTSA recall tool.

Related: Tru Fru strawberry snacks recalled nationwide over possible metal fragments—what parents should check tonight

FAQs

Are other Evenflo seats affected?
No. The recall only applies to Revolve360 Slim and Gold Revolve360 Slim models made between December 2022 and December 2024.

Can I keep using the seat while I wait for the fix?
Yes, but monitor your child so they don’t pull at the foam. Install the repair kit as soon as it arrives.

What if I don’t get a letter by October 31?
Call Evenflo at 1-800-233-5921 or check your model number online.